Welcome: Kontex - European quality, intensive mixers, laboratory mixing granulators, compatible with intensive mixer spare parts, turnkey projects.

Refractory

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Industry Pain Points

Backward Equipment Manufacturing Technology

At present, the technical level of most domestic mixing enterprises remains relatively low, unable to meet the high-end demands of the industry. Consequently, advanced mixing equipment must be imported from overseas, leading to technological pottlenecks and cost pressures.

Difficulty in Controlling Mixing Effects

The refractory industry utilizes a wide variety of raw materials, and the mixing effect significantly impacts the quality of the final product. However, it is currently challenging to precisely control the mixing process in industrial mixers, leading to issues such as uneven blending of raw materials.


Industry Pain Points

High Energy Consumption

The preparation of products requires multiple mixing cycles, necessitating substantial energy consumption by industrial mixers during production. This consequently leads to increased production costs.

Difficult Maintenance and Repair

Industrial mixers typically consist of multiple complex components, making them challenging to maintain and repair. Their operation and upkeep require specialized technical personnel, which exacerbates management difficulties and cost pressures for enterprises.


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Application of Refractory Materials

01  Pressed brick bodies, including hot-mixed bricks,

       insulating firebricks, and isostatically pressed product               granules.

02 Dense vibrated shapes, castables, ramming mixes, and             gunning mixes, Insulating mixes,Mortars and patching           cements, Dry mixes

03 Prefabricated Shapes

04 Ceramic Fiber Mix

05 Oxides and non-oxides, Mixtures and granules of ceramic        materials

Production Process

Kontex Refractory Material Mixing Preparation System

Mixing Technology (Four distinct types of refractory mixers).

Granulation Technology (R-Series high-power mixers).

Heating System (Ensures uniform temperature distribution in refractory raw materials).

Batching System: Achieves precise ingredient proportioning.

Control System: Computer-controlled operation ensures stable process parameters and eliminates product quality fluctuations.

High-Intensity Mixing Effect: Efficient mixing process with exceptional homogeneity and no dead zones.

kontex has developed and designed a wide range of refractory mixers with capacities ranging from 1L to 7000L and batch mixing times from 1 to 15 minutes, catering to the mixing and preparation needs of various materials in the refractory industry. Kontex refractory mixers not only ensure efficient mixing and homogeneity of materials but also deliver exceptional batch-to-batch consistency.


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Kontex Solutions——Refractory Mixer

Kontex Refractory Mixer Equipment utilizes cutting-edge mixing and granulation technologies to meet the high mixing standards of the refractory industry. It enables high-speed blending and exceotional homogeneity, thereby  significantly enhancing the quality of refractory products.

Refractory Porosity

Kontex Refractory Intensive Mixer also allows independent adjustment of component speeds to enhance mixing quality and material adaptability. During the mixing process, it enables precise control of material residence time and rotor operation speed.  

Utilizing unique three-dimensional turbulent mixing technology, it ensures maximum mixing homogeneity, reduces material residue in the mixing chamber, and significantly lowers material porosity. Specifically designed for high precision and high homogeneityin refractory production, this intensive mixer delivers powerful and efficient mixing performance.



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Factors Affecting Blank MixingMixing Quality and Uniformity

This mixer meets the requirements of various refractory mixing processes by enabling independent adjustment of component speeds, thereby improving mixing quality and material adaptability. During operation, it allows precise control of material residence time, making it suitable for materials with relatively fast relative motion. 

Multi-dimensional mixing enhances the uniformity of material blending. 

Applicable to:

Shaped Refractories          Fired Products

Unfired Products                 Monolithic Refractories

Dry Vibratable Mixes, Self-Flow Castables, Refractory Mortars.

Castables, Gunning Mixes, Ramming Mixes, Plastic Refractories,   Projection Mixes,   Patching Mixes, 


Equipment Exhibition

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Essential Spare Parts

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Preparation Overview

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