Advantages of Granules Produced by Kontex Intensive Mixer

The Kontex intensive mixer stands out for its unique technology and design, offering multiple significant advantages in granule production, particularly in terms of uniformity, efficiency, and adaptability. Below are the key benefits of the granules it produces:

1. High Granule Uniformity

• Intensive Mixing Action: The counter-rotation of the high-speed rotor and container enables three-dimensional mixing, ensuring thorough material dispersion and highly uniform particle size and density.

• Controlled Granulation Process: Precise adjustment of speed, mixing time, and liquid binder addition avoids oversized or undersized granules, making it ideal for industries with strict consistency requirements (e.g., pharmaceuticals, chemicals).

2. Strong Adaptability for Complex Formulations

• Compatibility with Diverse Materials: Efficiently handles powders, sticky materials, fibrous substances, and formulations requiring liquid binders.

• High Solid Content Processing: Capable of directly processing high solid-content mixtures, reducing drying steps and energy consumption.

3. Energy Efficiency and High Productivity

• Rapid Mixing and Granulation: Integrated design (mixing + granulation in one unit) shortens processing time and improves efficiency.

• Low Energy Consumption: Optimized power transmission system reduces energy usage by 20%-30% compared to traditional granulators.

4. Excellent Physical Properties of Granules

• High Mechanical Strength: Dense internal structure minimizes breakage during transportation or further processing.

• Superior Flowability: Spherical or near-spherical granules are ideal for tableting, packaging, and other processes.

• Controllable Porosity: Adjustable parameters meet specialized needs (e.g., catalysis, adsorption).

5. Flexible Adjustment of Granule Characteristics

• Wide Particle Size Range: Produces granules ranging from tens of microns to several millimeters (e.g., fine pharmaceutical powders or coarse fertilizer granules).

• Adjustable Surface Properties: Modifies binder or process parameters to achieve smooth or rough surfaces.

6. Easy Cleaning and Maintenance

• Dead-Zone-Free Design: Smooth inner walls minimize material residue, facilitating cleaning (compliant with GMP standards).

• Modular Structure: Key components (e.g., rotor, liner) are easily disassembled for maintenance.

7. Eco-Friendliness and High Resource Utilization

• Dust Control: Enclosed operation reduces dust emissions, improving the working environment.

• Waste Recycling: Enables reprocessing of defective granules, lowering raw material waste.

Typical Applications

• Pharmaceuticals: Tablet granules, instant granule production.

• Chemicals: Catalysts, pigments, detergents.

• Food: Instant beverages, seasonings.

• New Energy: Battery electrode materials.

• Metallurgy/Ceramics: Powder metallurgy, ceramic blanks.

Summary

The core advantages of the Kontex intensive mixer lie in its uniformity, flexibility, and efficiency, making it particularly suitable for applications with stringent granule quality requirements or complex formulations. Its design significantly reduces overall production costs (energy, waste, labor) while meeting environmental and industrial-scale demands. Specific parameters should be optimized based on material properties (e.g., viscosity, particle size).